Information

Boiler Installation

Boiler installation varies on the intended setup.  Regardless of the application, a boiler functions most efficiently with the concurrent use of a heat accumulation tank (hot water tank).  The hot water tank allows for the thermal storage of excess heat energy from the boiler during heating process and idling.  The heating system then draws on the stored thermal energy when needed to heat the intended space.  A properly sized storage tank can cut wood consumption by 40%.  The use of a hot water tank also helps to moderate the heating load experienced by the boiler due to fluctuating outside temperature changes.  This is particularly noticeable in transition seasons (spring and autumn), when boilers without a hot water tank will excessively idle accumulating creosote in the boiler heat-exchanger and chimney.  This switching lowers the boiler’s efficiency and results in fuel losses.  However, if a hot water tank is used, the boiler will work at maximum efficiency while storing excess heat energy for later use which minimizes the amount of wood fuel required.  

Generally, the bigger the storage tank the better, as the boiler is most efficient when running at full capacity.  The rule of thumb on tank sizing is that 13 gallons of water can store about 1KW of boiler heat.  Using the EKO Line 25 as an example: 13 gal/1KW x 31KW = 421 gallons.  421 gallons x 91% efficiency = 383 gallon minimum size water tank.  As these are just estimates, please contact us regarding your unique situation

Also, it is worth noting that other heating systems such as solar water heater, heat pumps, and others can be connected to the hot water storage tank for greater redundancy.

EKO 60 with 1,000 gallon pressurized hot water storage tank with expansion tank.

Boiler Connection Scheme with One Hot Water Tank

  1. Boiler with a 3000 EV Regulator

  2. LADDOMAT 21 Thermoregulator

  3. NAD, NADO Accumulation Tank

  4. Electrical Heater

  5. Three-way Mixing Valve MIX C
    (MIX BP, MIX AP, MIX P)

  6. Circulating Pump

  7. CZ04 Room Temperature Sensor

  8. Heating System Exit

  9. Mixing Valve Drive

  10. Opened Compensating Vessel

  11. CZ03 Outer Temperature Sensor

  12. Mixing Valve

  13. CZ02 Feeding Water Temperature Sensor

 

Boiler Connection Scheme with Multiple Hot Water Tanks

  1. Boiler with a 3000 Regulator

  2. LADDOMAT 21 Thermoregulator

  3. Accumulation Tanks

  4. Mixing Valve Drive

  5. Heating System Exit

  6. Three-way Mixing Valve

  7. Opened Compensating Vessel

  8. Circulating Pump

  9. CZ04 Room Temperature Sensor

  10. CZ03 Outer Temperature Sensor

  11. CZ02 Feeding Water Temperature Sensor

Boiler Connection Scheme with Two Boilers working in Cascade

Boilers connected in cascade enable the heating of larger buildings. Boilers should be of the same output. A linked system provides more options for heat source dynamics than a system with only one boiler. This is particularly true in transition seasons (spring and autumn). Additionally, boilers may be serviced individually without taking the entire heating system off-line. Lastly, multiple boilers allow load sharing which can increase boiler longevity.

  1. Boiler

  2. MK.CS Mixing Valve Drive

  3. Circulating Pump

  4. Differential Valve

  5. Operational Water Heater

  6. Compensating Vessel

  7. Exit for Warm Operational Water Heater

  8. Cold Water Entry

  9. Four-way Mixing Valve DUOMIX C (DUOMIX AP, DUOMIX A0, DUOMIX Z)

  10. Outdoor Thermostat

Wood Gasification Boiler Schematics

Boiler Cross Section

  1. Boiler Body

  2. Filling Door

  3. Ash Door

  4. Ventilator

  5. Fire-Resistant Material

  6. Boiler Top

  7. Safety Thermostat

  8. Regulation Flap

  9. Fire-Resistant Chamber Wall

  10. Fire-Resistant Ash Pit

  11. Sealing Nozzles

  12. Fire-Resistant Material

  13. Fire-Up Flap

  14. Fire-Resistant Material

  15. Cleaning Lid

  16. Power Regulator

  17. Fire-Up Flap Draw Bar

  18. Thermometer

  19. Fire Chamber Shutter

  20. Control Panel

 

Boiler Airflow

  1. Chimney Flue

  2. Heat Exchanger Cleaning Cover

  3. Chimney Flap

  4. Hot Water Exit

  5. Thermometer Sensor

  6. Safe Guard Thermometer Sensor

  7. Boiler Controller

  8. Upper Door

  9. Door Handle

  10. Wood Loading Chamber

  11. Fan Flap

  12. Fan

  13. Fan Casing

  14. Nozzle (Refractory)

  15. Secondary Air Adjustment

  16. Combustion Chamber

  17. Lower Door

  18. Smoke Tube Heat Exchanger

  19. Primary Airflow

  20. Flue Gas Exit

  21. Heating Water Entry

  22. Drain Valve

  23. Secondary Airflow

  24. Water Grate

  25. Thermal Insulation

  26. Ash Pit

 

Wood as a Fuel

Wood is a renewable resource like solar, water, or wind power.  They are all energy sources, which never become depleted, unless improperly managed.

Wood is also a fuel, which may be stored and preserved without energy loss.  Wood storing reduces its humidity and simultaneously increases its heating value (energy volume, which may be used up during burning process).

Modern boilers utilizing wood in gasification processes use energy contained in wood with efficiency that is three times higher than traditional boilers.  Smoke and other emissions are cut to a very low level, making our boilers very environmentally friendly.

Our wood gasification boilers are adapted for burning any kind of wood ranging from sawdust to cordwood.  The best way to achieve recommended wood humidity is to cut the timber during springtime.

The ideal humidity for efficient gasification should be in 20% range.  Wood too dry (less than 15%) or too wet (more than 25%) will reduce boiler efficiency. Note that raw wood humidity ranges from 60% (wood cut in winter) to 80% (cut in summer).  The most favorable wood humidity is obtained after 12-18 months of dry storage exposed to airflow.

How to Size a Boiler*

Boiler Size

Heat Output (kBTU/hr)

Building Size (sq ft)

25

90

2,500

40

140

4,000

60

200

5,000-6,000

80

270

8000+

* This chart is an estimate only. Boiler sizing will vary with your unique installation location. Please call us to help you select the correct boiler size.