Boiler installation varies on the intended setup. Regardless of the application, a boiler functions most efficiently with the concurrent use of a heat accumulation tank (hot water tank). The hot water tank allows for the thermal storage of excess heat energy from the boiler during heating process and idling. The heating system then draws on the stored thermal energy when needed to heat the intended space. A properly sized storage tank can cut wood consumption by 40%. The use of a hot water tank also helps to moderate the heating load experienced by the boiler due to fluctuating outside temperature changes. This is particularly noticeable in transition seasons (spring and autumn), when boilers without a hot water tank will excessively idle accumulating creosote in the boiler heat-exchanger and chimney. This switching lowers the boiler’s efficiency and results in fuel losses. However, if a hot water tank is used, the boiler will work at maximum efficiency while storing excess heat energy for later use which minimizes the amount of wood fuel required.
Generally, the bigger the storage tank the better, as the boiler is most efficient when running at full capacity. The rule of thumb on tank sizing is that 13 gallons of water can store about 1KW of boiler heat. Using the EKO Line 25 as an example: 13 gal/1KW x 31KW = 421 gallons. 421 gallons x 91% efficiency = 383 gallon minimum size water tank. As these are just estimates, please contact us regarding your unique situation
Also, it is worth noting that other heating systems such as solar water heater, heat pumps, and others can be connected to the hot water storage tank for greater redundancy.
Boiler with a 3000 EV Regulator
LADDOMAT 21 Thermoregulator
NAD, NADO Accumulation Tank
Electrical Heater
Three-way Mixing Valve MIX C
(MIX BP, MIX AP, MIX P)
Circulating Pump
CZ04 Room Temperature Sensor
Heating System Exit
Mixing Valve Drive
Opened Compensating Vessel
CZ03 Outer Temperature Sensor
Mixing Valve
CZ02 Feeding Water Temperature Sensor
Boiler with a 3000 Regulator
LADDOMAT 21 Thermoregulator
Accumulation Tanks
Mixing Valve Drive
Heating System Exit
Three-way Mixing Valve
Opened Compensating Vessel
Circulating Pump
CZ04 Room Temperature Sensor
CZ03 Outer Temperature Sensor
CZ02 Feeding Water Temperature Sensor
Boilers connected in cascade enable the heating of larger buildings. Boilers should be of the same output. A linked system provides more options for heat source dynamics than a system with only one boiler. This is particularly true in transition seasons (spring and autumn). Additionally, boilers may be serviced individually without taking the entire heating system off-line. Lastly, multiple boilers allow load sharing which can increase boiler longevity.
Boiler
MK.CS Mixing Valve Drive
Circulating Pump
Differential Valve
Operational Water Heater
Compensating Vessel
Exit for Warm Operational Water Heater
Cold Water Entry
Four-way Mixing Valve DUOMIX C (DUOMIX AP, DUOMIX A0, DUOMIX Z)
Outdoor Thermostat
Boiler Body
Filling Door
Ash Door
Ventilator
Fire-Resistant Material
Boiler Top
Safety Thermostat
Regulation Flap
Fire-Resistant Chamber Wall
Fire-Resistant Ash Pit
Sealing Nozzles
Fire-Resistant Material
Fire-Up Flap
Fire-Resistant Material
Cleaning Lid
Power Regulator
Fire-Up Flap Draw Bar
Thermometer
Fire Chamber Shutter
Control Panel
Chimney Flue
Heat Exchanger Cleaning Cover
Chimney Flap
Hot Water Exit
Thermometer Sensor
Safe Guard Thermometer Sensor
Boiler Controller
Upper Door
Door Handle
Wood Loading Chamber
Fan Flap
Fan
Fan Casing
Nozzle (Refractory)
Secondary Air Adjustment
Combustion Chamber
Lower Door
Smoke Tube Heat Exchanger
Primary Airflow
Flue Gas Exit
Heating Water Entry
Drain Valve
Secondary Airflow
Water Grate
Thermal Insulation
Ash Pit
Wood is a renewable resource like solar, water, or wind power. They are all energy sources, which never become depleted, unless improperly managed.
Wood is also a fuel, which may be stored and preserved without energy loss. Wood storing reduces its humidity and simultaneously increases its heating value (energy volume, which may be used up during burning process).
Modern boilers utilizing wood in gasification processes use energy contained in wood with efficiency that is three times higher than traditional boilers. Smoke and other emissions are cut to a very low level, making our boilers very environmentally friendly.
Our wood gasification boilers are adapted for burning any kind of wood ranging from sawdust to cordwood. The best way to achieve recommended wood humidity is to cut the timber during springtime.
The ideal humidity for efficient gasification should be in 20% range. Wood too dry (less than 15%) or too wet (more than 25%) will reduce boiler efficiency. Note that raw wood humidity ranges from 60% (wood cut in winter) to 80% (cut in summer). The most favorable wood humidity is obtained after 12-18 months of dry storage exposed to airflow.
* This chart is an estimate only. Boiler sizing will vary with your unique installation location. Please call us to help you select the correct boiler size.
© 2017 New Horizon Corporation